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Polyurethane Products

Poly Flex has a fully equipped manufacturing facility which includes a versatile range of processing machinery, which allows us to work on unique, one-of-a-kind projects, as well as high volume components. Our in-house master and mould making shop allows us to produce your custom production orders reliable and fast.

We manufacture a wide range of durometers, all our formulations can be produced in a wide variety of shapes and sizes. If you require a resin that we do not carry in-house, we can order the specific material and manufacture your products as required.

We are also known for our willingness to do short-run production and prototypes. Cast polyurethane is an ideal material for constructing parts that require tough physical properties and superior impact resistance.

We currently make a wide range of polyurethane products for the following industries:

  • Marine
  • Mining
  • Defence
  • Industrial
  • Commercial
  • Automotive

Custom industrial rollers coated with polyurethane manufactured in-house.

Watch the manufacturing process below:

Have you ever wondered how we recoat broken down material with fresh polyurethane?

Watch the team recoat concrete pump rollers with 95A polyurethane for our customer.

With a versatile range of processing machinery and a wide range of polyurethane durometers, Poly Flex is a one stop business for all projects.

Poly Flex’s polyurethane is an ideal material for constructing parts that require tough physical properties and superior impact resistance.

Polyurethane Elastomer Plates:

Polyurethane elastomer plates provide a damper between the gearbox and the output flange, isolating torsional vibration and reducing the shock of forward and reverse gear changes. Our polyurethane elastomer plates work in conjunction with engine mounts and gearbox damper plates to provide the softest element and the driveline assembly. This improves performance and provides a sacrificial link that is designed to fail before gearbox damage occurs.

Polyurethane elastomer plates are popular for boats; however, they also service a wide range of different industries. With Poly Flex’s extensive range of polyurethane elastomer plates, they are designed to cover a large percentage of gearboxes, including but not limited to Twin Disc, ZF, Dong-I, Borg Warner, Bukh, Newage, Paragon, Technodrive, Volvo and Yanmar. While our couplings were originally designed for marine use, these couplings are utilised in many industrial driveline applications.

Custom polyurethane elastomer plates are available upon request, with Poly Flex’s extensive CNC machining capabilities allowing us to design and manufacture all products in-house at our Clontarf facility. Poly Flex can offer efficient custom solutions for many customers by utilising our in-house capabilities.

Polyurethane elastomer plates
REPLACEMENT COUPLING FOR A JET UNIT
Polyurethane elastomer plates
FLEXIBLE COUPLING TO SUIT HEAVY-DUTY SLASHERS DESIGNED FOR BROADACRE MULCHING APPLICATIONS

Polyurethane Engine Mount:

Poly Flex’s high-quality, durable, and robust true propulsion vibration mounts have controlled thrust and lateral deflection under propulsion load and inertia due to sea conditions. Poly Flex analyses the engine set-up or equipment to be mounted and tailors the vibration isolator mount and core durometer to determine the maximum levels of vibration and durability they can withstand. This way, we can establish how the vibration isolator mount will perform before installation.

Made from a high-quality engineering-grade polyurethane, these mounts prevent rust and are resistant to oil and fuel. They are designed to isolate vibration across the rev range without compromising the alignment of the driveline. It is designed as a fail-safe system capable of holding the same weight inverted to avoid the engine tearing away from its anchor point in rough conditions or in the event of a capsize.

With our high-tech, state-of-the-art CNC machinery, we do extensive custom work for companies and customers. Our machines are set up to provide highly accurate and cost-effective means of machining custom engine mounts to suit our customers’ requirements. Along with our fully equipped manufacturing facility, which includes a versatile range of processing machinery, our in-house master and mould shop allows us to produce custom engine mount orders quickly and reliably.

Polyurethane engine mount
P##10F125-20-24(70) POLYURETHANE ENGINE MOUNTS DISPATCHED TO NEW ZEALAND

Polyurethane engine mount
P#12.5F125-12-24(90) POLYURETHANE ENGINE MOUNTS MANUFACTURED QUICKLY FOR A CRUISE COMPANY BROKEN DOWN IN FAR NORTH QUEENSLAND